Corrugated Mailer Box

Custom corrugated packaging

Corrugated Mailer Box

Model reference JX-CM-001

Custom corrugated mailer boxes for ecommerce orders, subscriptions and product kits. We’ll help you explore sizes, board, printing and inserts.

Material options
Kraft and white corrugated board options
Closure
Attached lid with locking flaps
Finish
Uncoated, matte or gloss options
Request a Quote

Have a product or idea in mind? We’ll help you explore the right packaging options.

About corrugated mailer boxes

A mailer developed around your products.

Corrugated mailer boxes use a fluted board structure that folds into a box with an attached lid. The format can be developed for ecommerce orders, subscription packs and presentation kits, with space for branding inside and out.

Jacxia helps develop the box around your products and packing process. Start with an idea, and we’ll guide you through size, board, print and internal support options.

What this format offers

Structure and presentation in one pack

Corrugated construction

A fluted layer between liners forms the board structure, with board choices reviewed around the product.

Lid and locking flaps

An attached lid and folding flaps create the mailer format. Sealing options can be explored for your project.

Branding inside and out

Use exterior and interior printing to carry your design through the opening experience.

At a glance

Options for your mailer-box project

Explore the options below. Our team can help you choose what fits your product.

Size and proportions
Custom box sizes and proportions
Material
Kraft and white corrugated board options
Lid and closure
Attached lid with locking flaps
Printing and branding
Custom exterior and optional interior printing
Finish
Uncoated, matte or gloss options

Board strength, product fit, sealing and any inserts are reviewed together for your project. We’ll help you explore the right packing setup.

Customization

Make the mailer your own

Size and product fit

We’ll help develop the box proportions around the contents and how you pack them.

Board and appearance

Explore kraft or white corrugated board and suitable flute and liner options.

Print and finish

Explore custom colors, printed patterns and suitable matte, gloss or uncoated finishes.

Inserts and sealing

Consider fitted inserts, dividers or sealing features where useful for your products.

Plan the next step

From idea to packaging, with our help

01

Quantity guidance

We’ll help you explore quantities that suit your project.

02

Sampling

Explore board, print and structural sample options with our team.

03

Project timing

We’ll guide you through sampling and production timing.

Can you help if I don’t know the size or board I need?
Yes. Start with your product or idea. We’ll help you explore the box size, board, print and insert options. Existing dimensions, artwork or samples are welcome if you have them.
How is a corrugated mailer different from a folding carton?
A corrugated mailer uses board with a fluted layer between liners. A folding carton uses creased paperboard without that fluted layer. We’ll help compare the formats around your product, presentation and handling needs.
Can you help with inserts and sealing for delivery?
Yes. We’ll review the packing setup around your product and delivery route. Fitted inserts, dividers, additional sealing or an outer box can be explored where useful.

Explore application guides

Application guide

Apparel & Garments

Explore application →Application guide

Ecommerce & Shipping

Explore application →

Keep exploring

Compare a paperboard folding carton

JX-FC-001

Printed Folding Carton

View model →

JX-CM-001

Let’s develop your custom mailer.

Start with your product or idea. Our team will guide you through the options.

Request a Quote